In fact, it is possible to create aluminum tubes of special designs using the right extrusions while increasing productivity and reducing scrap and labor costs. An important tip to remember while designing extrusion dies for your aluminum tubes is to take the end part into consideration.



In addition to this, remember that it is possible to create aluminum tubes with unequal wall thicknesses if required. However it is basically better and more preferable to use uniformly walled aluminum tubes.

Solid structures are cheaper than hollow ones

It is generally cheaper to create dies for solid structures than dies to be used to create hollow shapes. While creating aluminum tubes, make it a point to have small radii on corners as this is a better option than using sharp edges on the tubes.

By maintaining symmetry in your materials, you will be able to improve the quality and production of aluminum tubes. It is possible to reduce the number of scratches on your tubes by designing grooves or ribs in the extrusion die. In addition to this, these grooves and ribs can work as stiffeners to the aluminum tubes.

Include fastening points for easier assembling

If you are looking for intricate aluminum tubes, it is better to use a hollow or semi-hollow profile for designing it. To facilitate easier assembly of the finished aluminum tubes, you could consider including some screw ports and fastening points in the tubes. Even deep slots and grooves can be extruded in the tubes, depending on size.

To make sure that your aluminum tube manufacturer produces exactly what you are looking for, it is better to provide the following information to them while placing your order.

? A sample of the part or a dimensional sketch or drawing of the type of aluminum tube you require.

? The required temper and alloy. If you are not aware of this, you could provide the manufacturer with physical requirements of the part you need.

? The types of finishes you prefer and the type of signs you need in exposed surfaces.

? The type of packaging you require. This depends on how far the manufacturer is from your locality, and the distance the tubes have to traverse to reach you.

? How long the aluminum tubes should be cut. If they are cut to the required length before being sent to you, it will make your designing work much easier.

? What you intend to use the aluminum tubes for. It is based on this that the manufacturer gets a better idea of the type of aluminum tubes you are looking for.

? In some cases, you may have some special requirements for the dimensions and tolerance of the aluminum tubes. You will have to provide the manufacturer with the required information which could be secondary fabrication like cutting, milling, mitre or drilling.

? A rough estimate of the prototype you require and the length of tubes to be produced.

By producing all this information to your manufacturer, you will be able to expect the right type of aluminum tubes to reach your doorstep.