I bought two 4 by 8 foot by 3/4 inch oak panels. We cut each panel into four 2 by 4 foot pieces. We needed six pieces to make the six shelves. We then cut and sanded these pieces to fit inside the pantry closet from our poster board template.



We transfered the template design onto one of the 2 by 4 foot plywood pieces. We used the center point of the door as the pivot point for the router to route out a 14.375 inch radius half circle out of the plywood to make the back shelf. We then shortened the radius of the router to 13.625 inches to make the half circle 3/4 of an inch smaller so that it would easily fit into the half circle of the back shelf.

We glued a 1.5 by 1/4 inch oak lip around the front of the back shelves and the half circle shelves to keep items from falling off as the lazy susan is being turned.

We built the pivot post out of three 1 by 4 inch by 8 foot oak boards. These boards were glued together as a 3 by 3 inch post 8 foot long after they were plained and sanded. We drilled 5/8 inch holes in each end, 5 inches deep for the top and 3 inches deep for the bottom. We placed a 7 by 5/8 inch steel rod in the top hole and a 4 by 5/8 inch steel rod in the bottom hole. The lazy susan shelves pivot around these rods which are anchored to the inside wall of the pantry closet at the top by a pillow block bearing and in a thrust bearing on the floor at the bottom .

We mounted three 70 inch double track standard rails to the 3 X 3 post on three sides. We set three sets of 11 inch double track brackets on these rails for the half circle shelves to sit on. We cut a notch the size of the 3 X 3 post and rails into each half circle shelf so that they would fit easily around the pivot post.

We then sanded, stained and varnished all the pieces for the lazy susan shelves and then took them inside to the pantry closet for final assembly. We mounted the back shelves in the closet first and then mounted the 3 by 3 inch post in the thrust bearing on the floor and attached it to the wall with a 5/8 inch pillow block bearing. We then mounted the half shelves on the post.

We tested the lazy susan pantry cabinet to make sure it would pivot around the center post and not hit the back shelves. It worked and it is easy to get to all of the stored items on the back shelf and all the items on the lazy susan pantry cabinet as it swings out for easy access. My wife loves it.