Product barcodes are read by barcode scanners in more everyday situations than most of us realize. One of the most familiar uses of this technology is with barcodes on product packages at grocery stores. When we buy something a bar code scanner scans and reads the barcodes on each package. Product information such as product name and unit cost is automatically read and processed by the stock control system. A short description and the amount of each item is automatically added to your bill as each new item is scanned.
When you buy a product such as a can of soup or a box of cereal, it alerts the stock control system to the fact that the item was purchased. This allows the control system to maintain a current record of how many of each item is still available for purchase. As long as the entire inventory was entered correctly in the first place, this allows your inventory control to be automatic and constantly up to date.
Consider a practical example of using this system. Suppose you own a small business, and are tracking inventory manually. You would typically total up your sales at the end of the day and update your records. This is a time-consuming and unreliable process. The use of a bar code system allows you to automatically update your stock control database each time an item is added or removed.
A system like this one can generate different bar codes for items that need them. The software will create a one of a kind bar code for each new item. The bar code printer will then print the code label which is then placed on the item.
The three most prevalent kinds of bar code scanners available now are:
1. Wand Scanners - The least expensive type of bar code scanner is the wand system. And even though it is less expensive, it still is a great choice for most uses. Typically wand prices are a tenth of laser gun prices and about a fifth of CCD scanner prices.
The wand system works very well most of the time, and is is the cheapest kind of bar code scanner. As far as cost is concerned, one of these wands will cost 1/10th as much as a laser gun, and about 1/5th as much as a CCD scanner.
There are limitations to wand scanners, however. The wand needs to be held at a fairly specific angle when pointed at the barcode in order for it to scan properly. Also, the speed with which it is moved across the barcode can't be too fast or too slow. Additionally, there is a limit to the resolution of every barcode wand scanner. The scanner will not be able to read properly any barcode that has a resolution that is significantly smaller than the scanner itself. For example, a 5 mil barcode cannot be read using a 10 mil wand. When in the market for a wand scanner, it is important that this isn't forgotten.
2. The CCD Scanner - The charged coupled device or CCD scanner is a significant step up from the wand scanner. Similar to the wand scanning device, a CCD reader needs to directly touch the barcode label for it to be able to register the information. Unlike the wand scanner, however, the user does not have to move the scanner across the label. The user merely puts the scanner next to the reader and engages it. The CCD scanner then takes a picture of the barcode, digitizes it, and decodes it.
Of all the different types of bar code scanners, CCD readers are considered the most straight-forward to use. They are manufactured in widths that start at about 2 and go up to 4 inches. A CCD reader is expensive compared to a wand (about four times the cost), but is a bargain compared to the laser scanner (about one third the cost).
A new barcode technology similar to CCD is called FFO (Fixed Focus Optics). And FFO scnner is a non-contact reader which can read barcodes from as much as 20" away. They are also able to read two-dimensional barcodes which are going to become more widely used in the future.
3. The Laser Scanner - More sophisticated high volume applications use laser scanners to read and record bar codes. The bar code label is scanned quickly by a laser scanner using a beam of light. This means that there is no need for the bar code label to touch the scanner, and the scanner isn't portable. Since scanning occurs when the object is simply held in front of the scanner, item scanning is essentially automatic.
This system is widely used in many different types of installations. Scanning is such a quick process that it ss even possible to insert laser scanners directly into conveyor systems. As objects move along the conveyor, they are automatically scanned and recorded. You see this in grocery stores, where the cashier simply moves the items over the scanner to scan them. This type of system is quick enough to keep up with even the fastest motion of a cashier, and it is quicker and far more accurate than any other alternative system that could be used.
No matter what your ideal scanning system might be today, you need to make certain that you buy a stock control system that allows you to take advantage of future developments in bar code technology. This will allow you to keep your system updated without having to replace the entire system in the future.
How To Bar Code
Bar codes have a specific standard for printing. Each bar code such as a UPC or an interleaved 2 of 5 ?case code? has a specified tolerance on the printing widths of the individual bars and spacing in between the bars. Bar code verifiers were designed to measure the pass fail characteristics of the barcode and determine if the barcode is up to spec.
The difficulty with traditional verifier technology is that the scanning experience known by the end user does not necessarily correlate with the results of the verifier. For some reason, many of the bar codes that failed inspection, many of them were actually very easily read by the simple grocery store scanners. But on the other side of the coin, some bar codes that passed inspection were unable to be read by the same scanner. The difficulty came out of the barcode verification method not being commensurate with the way that real bar code scanners work.
Traditional verification is based on the comparison of printed bar widths to the published tolerance levels. If the bar code is within these levels, it passes inspection. Because of the electronic means to determine if the bar code was within acceptable levels, the tighter than necessary control threw out many passable bar codes. The verification methods simply look at the width of the bars and the spacing in between. Defects within the printed code will still pass inspection.
ANSI bar code verifier conformation has established a standard for bar code reading. The new standard is such that the bar code print quality is measured in accordance to the actual function of bar code scanners. Verifiers coming with the ANSI standard are relied upon by suppliers and customers. This ensures a standard across all levels and no confusion is present in the bar code scanners. This allows allow people on both the manufacturing and receiving end to expedite and process orders and shipments much faster. The ANSI standard in bar code verification also makes sure that there are no defects in the bar code that the traditional verification methods could have missed.
The quality guideline for barcode scanners was published in 1990 and established a procedure for measuring bar code quality. The methodology established eight separate codes for bar code scanning. The output of the ANSI method produces a number and letter grade for the bar code scanner and determines the quality of the bar code. A letter grade of ?C? or better should scan on any machine and be readable without any kind of hitch. Some manufacturers request a bar code standard of at least a ?B? or better with the printing of each bar code. This puts a strain on the manufacturer of the barcode, but with the modern bar code verification techniques, the bar code is guaranteed to be readable by any scanner and business can progress. The old style of bar code verification would not permit such leniency in bar codes and would either fail the majority of good bar codes or pass bar codes which are useable.
Both Howard Brule & Nick Larson are contributors for EditorialToday. The above articles have been edited for relevancy and timeliness. All write-ups, reviews, tips and guides published by EditorialToday.com and its partners or affiliates are for informational purposes only. They should not be used for any legal or any other type of advice. We do not endorse any author, contributor, writer or article posted by our team.
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